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Power and Rail Infrastructure ElementsProducts

Precast Cable Trough

A precast cable trough is a concrete unit made up of a U-shaped body and a lid, carrying power, signalling and telecom cables along a protected, accessible route. Cables can be inspected and renewed simply by lifting the lids.

Precast Cable Trough

What is a precast cable trough?

A precast cable trough is a unit used to carry cables along a route close to ground level, made up of a U-shaped concrete body and a concrete lid that sits on top of it. The units are laid end to end to form a continuous cable route.

Role and typical locations

The cable trough protects cables against impact, crushing and other external effects, while keeping the route orderly and easy to trace. Because the cables are not buried directly in the ground, fault finding, maintenance and adding new cables can be carried out by lifting the lids, without excavation. For this reason troughs are widely used for signalling and telecom cables along railway lines, in substations and switchyards, at solar power plants and for on-site cable routes at industrial facilities.

Types and details

The internal width and depth of the trough are chosen to suit the number and size of cables to be carried. Alongside single-compartment troughs, divided sections can be produced to keep different cable groups apart. Lids are designed with different thicknesses and reinforcement depending on whether pedestrians or vehicles will cross them. Bends, junctions and road crossings along the route may need special units. Dimensions and reinforcement are set to the project and its needs.

Production

Because cable troughs are repeated in large numbers with the same section, they lend themselves to series production. Bodies and lids are cast in separate moulds, compacted and cured under controlled conditions. The dimensional accuracy of the end faces and lid seats is checked, so the units form a true line when laid and the lids sit firmly.

Delivery and installation

Trough units are delivered to site in stacks. They are laid end to end on a bed along the route that has been compacted or levelled with blinding concrete, and their level and alignment are checked. Once the cables have been pulled in, the lids are closed. Light sections can be placed with small equipment, larger ones by crane or excavator.

Why a precast trough?

Compared with a cast-in-place channel, formwork, concreting and waiting for the concrete to cure are taken off site, and the route is ready in a short time. Units produced in the plant match each other in dimensions and appearance. The concrete body does not corrode and needs no painting, and individual lids can be replaced when necessary.

Advantages

  • Mechanical protection for cables
  • Maintenance and new cables without excavation
  • Lid options for pedestrian or vehicle loading
  • Fast laying on site
  • Repeatable quality suited to series production
  • No corrosion or paint maintenance

Technical specifications

Dimensions, reinforcement and load capacity are set by structural design for each project; contact us for technical details.

Frequently asked questions

Why use a trough instead of burying cables directly?
A trough protects cables from mechanical damage and keeps the route traceable. Fault finding, maintenance and adding new cables can be done by lifting the lids, so no excavation is needed, which is particularly useful at sites where the number of cables grows over time.
Can vehicles cross the trough lids?
Where vehicles will cross, the lid and body are designed thicker and with stronger reinforcement for the expected traffic load. The load class is set at the design stage and these units are used in that section.
How is a cable trough laid?
The ground along the route is compacted or levelled with blinding concrete, and the units are laid end to end with their level and alignment checked. The lids are closed after the cables have been pulled in.

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